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About surge voltage ratings for aluminum electrolytic capacitors

Surge voltage refers to an abnormal voltage exceeding the rated voltage that occurs transiently due to external factors.
Aluminum electrolytic capacitors are designed to withstand surge voltage up to a certain level but voltage exceeding standards or the long-term application of a surge voltage can cause failure. As a general rule, make sure that the applied voltage does not exceed the rated voltage.

The test parameters for surge voltage performance outlined in Japanese Industrial Standards (JIS) are as follows.

Test temperature 15 to 35℃
No. of cycles
(1 cycle of charge and discharge)
1000 times
Charge (Surge voltage) 30sec.
Open 5min. and 30sec.
Protective resistor as required for RC=0.1±0.05sec.
Surge test circuit drawing

Surge test circuit drawing

Surge voltage waveform

Surge voltage waveform

Surge voltage is generally set as 1.1 to 1.15 times the rate voltage. Definitions are as follows.

Voltage range Surge voltage Remarks
≦315V Rated voltage×1.15  
>315V Rated voltage×1.1 +50V at rated voltages above 500V

※With some series, definitions may differ depending on when the product was developed.

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