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Equivalent Circuit Construction for Common Mode Choke Coils (Theory)

When constructing equivalent circuits for common mode choke coils, the numerical value of the equivalent circuit is calculated mainly by performing measurements in three steps (STEPs 1 to 3).
  STEP1
Primary coil
Impedance measurement
(Primary and secondary coil input/output connections)
*Obtain iron loss resistance, winding capacity
STEP2
Primary coil
Impedance measurement
(Secondary side coil SHORT)
*Obtain Leakage inductance
STEP3
Primary coil
DC resistance measurement
(Secondary coil OPEN)
*Obtain winding resistance
Measurement circuit Primary and secondary coil input/output connections Secondary side coil SHORT Secondary coil OPEN
Parameters derived from measurements

(STEP1)
Co, Ro, and Lo are obtained using the impedance phase θ as a guide.
Co: θ<-80deg
Lo: θ>+80deg

For Ro, use the resistance value at frequency fo below as a guideline.
Measure inductance Lo, including leakage inductance, resistance Ro corresponding to iron loss, and winding stray capacitance Co.
Ro and Co are the total values of the primary and secondary coils.
Lo is the sum of the magnetic fluxes generated by both the primary and secondary coils. While the inductance seems to be doubled, the primary and secondary coils are connected in parallel, so the result remains Lo.
Measure the leakage inductance Ls included in Lo obtained in STEP1.
Due to magnetic coupling, Ls is the sum of the leakage inductances of the primary and secondary coils.
When the secondary coil shorts, from the perspective of the primary coil, the magnetically coupled Lo is shorted and the residual leakage inductance Ls can be measured.
Measure D.C.R. DCRo of copper wire.
Since the primary and secondary coils have the same number of winds, the measured value also applies to the secondary coil.
Separating measurement results into primary and secondary coils

about C

C: Stray capacitance of winding for one circuit

about R

R: Iron loss equivalent resistance for one circuit

about Lo

Lo: Inductance for one circuit
(including leakage inductance)

Lℓeak: Leakage inductance for one circuit

【note】Remarks About Lo‘ Lo minus Lℓeak is the inductance that acts on common mode noise.
 

DCR: D.C.R. for one terminal
Development to equivalent circuit considering magnetic coupling

Coupling coefficient k and mutual inductance M are calculated from Lo and Lℓeak obtained in STEPs 1 and 2, and the magnetic coupling of common mode choke coils can be reproduced by replacing the coil part with a T-type equivalent circuit. (Figure 1.)
However, the following problems occur in the equivalent circuit of Figure 1.
[Details of the problem]
Mutual inductance M expresses magnetic coupling, meaning the electrical insulation of the primary and secondary coils cannot be reproduced.

As a countermeasure, with SPICE and other simulations, if the coupling coefficient k is set to 1 or less, it is possible to perform simulations that incorporate the effects of leakage inductance. As such, we propose the equivalent circuit in Figure 2 as a method of reducing the number of elements and ensuring magnetic and electrical conformity.
Final equivalent circuit including D.C.R. and simulation error countermeasures
The final equivalent circuit shown on the left is completed by STEPs 1 to 3.
  1. Stray capacitance(C)
  2. Iron loss(R)
  3. Leakage inductance (Lℓeak) by coupling coefficient (k)
These factors cause the high-frequency characteristics to deviate from the ideal characteristics. As such, this becomes a critical parameter when creating an equivalence circuit model for use in SPICE, etc.

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